TGN.104F.319.CLAD62Z Assembly Guide: How to Assemble the 104F Series Straight Push-Pull Plug | 104F Series Guide

This assembly guide provides step-by-step instructions for the TGN.104F.319.CLAD62Z straight plug, a 104F series push-pull connector from Spring Technology. The TG Plug features key (N) alignment, cable collet, and nut for fitting a bend relief. With Shell Size 104, 2-19 pin contacts, chrome-plated brass outer shell, PPS insulator, and male solder contacts, this connector accommodates 1.5~9.7mm diameter cables for reliable performance in medical, industrial, and telecommunications applications.

The F Series offers high-performance 104F series connectors and cable assembly solutions with highly customizable contact configurations. Rugged, reliable, sealed or hermetic, lightweight and compact, the F Series is trusted by technology-driven industries worldwide, from medical to military, from automotive to instrumentation equipment. Watch the full assembly video below or follow the written guide.

1. TGN.104F.319.CLAD62Z Assembly Video

Watch the complete assembly process for the TGN.104F.319.CLAD62Z straight plug in the video below. The demonstration covers cable preparation, contact soldering, collet installation, and final assembly with bend relief.

2. TGN.104F.319.CLAD62Z Product Specifications

Before beginning assembly, familiarize yourself with the key specifications and components of this push-pull connector.

2.1 Physical Specifications

  • Series: 104F (F Series Waterproof)
  • Model: TGN.104F.319.CLAD62Z
  • Type: Straight plug, TG type with key (N) alignment
  • Shell size: 104 (2-19 pin contacts)
  • Shell material: Chrome-plated brass
  • Insulator: PPS (Polyphenylene Sulfide)
  • Contact type: Male solder contacts
  • Cable range: 1.5~9.7mm diameter

2.2 Key Components

  • TG Plug body: Main connector housing with key (N) alignment for proper mating orientation
  • Cable collet: Clamp system for securing the cable to the connector
  • Bend relief nut: Nut for fitting a bend relief to protect the cable at the connector exit point
  • Solder contacts: Male contacts for permanent, reliable termination
  • PPS insulator: High-temperature resistant insulator for contact positioning

3. Step-by-Step Assembly Instructions

Follow these steps to properly assemble the TGN.104F.319.CLAD62Z straight plug. Refer to the video above for visual guidance.

3.1 Cable Preparation

  • Step 1: Slide the bend relief and cable collet nut onto the cable in the correct order
  • Step 2: Strip the cable jacket to the recommended length, exposing the individual conductors
  • Step 3: Strip and tin each conductor end for solder termination
  • Step 4: Slide heat shrink tubing onto each conductor if required for insulation

3.2 Contact Soldering

  • Step 1: Insert each prepared conductor into the corresponding solder cup of the male contact
  • Step 2: Apply heat and solder to create a reliable solder joint — ensure the solder flows fully into the cup
  • Step 3: Inspect each solder joint for proper wetting and no cold solder or bridging
  • Step 4: Slide heat shrink over each soldered connection and shrink with a heat gun

3.3 Contact Insertion

  • Step 1: Insert the soldered contacts into the PPS insulator in the correct pin configuration
  • Step 2: Verify each contact is fully seated and locked into position
  • Step 3: Push the contact assembly into the connector body until it clicks into place

3.4 Cable Collet and Bend Relief Assembly

  • Step 1: Slide the cable collet over the cable jacket and into the connector body
  • Step 2: Tighten the cable collet nut to secure the cable — do not overtighten
  • Step 3: Slide the bend relief over the cable collet area and secure with the nut
  • Step 4: Perform a gentle tug test to verify the cable is properly secured

3.5 Final Inspection

  • Visual check: Verify all components are properly seated and aligned
  • Continuity test: Use a multimeter to check electrical continuity on each pin
  • Mating test: Connect the assembled plug to a corresponding 104F series receptacle to verify proper latching
  • Torque check: Ensure all nuts and collets are tightened to the recommended torque

4. F Series Waterproof Connector Family Overview

The F Series is a comprehensive family of push-pull connectors designed for high-performance applications requiring watertight sealing, EMC protection, and reliable push-pull latching. The 104F sub-series offers a compact shell size ideal for portable and space-constrained equipment across diverse industries.

4.1 Series Characteristics

  • Locking system: Push-Pull self-latching for quick connect/disconnect
  • Environmental rating: IP68 watertight, waterproof, and sandproof
  • Shielding: 360° EMC screening across all configurations
  • Contact range: 2 to 40 contacts with high packing density
  • Mating: Blind-mate capable with precision guiding mechanism

4.2 Configuration Options

  • Straight plug: TGN model (long body) — the subject of this assembly guide
  • Elbow plug: TWN model (90°) for space-constrained installations
  • Fixed socket (receptacle): ZLN, MGG models for panel mounting
  • Hermetic versions: Sealed receptacles for pressure-sensitive applications

4.3 Customization Services

  • Push-Pull Connector Customization: Spring Technology offers comprehensive custom push-pull connector design services, including contact configuration, shell material, plating options, and specialized sealing solutions tailored to your exact specifications
  • Custom Cable Assemblies: Complete push-pull connector cable assembly solutions with overmolding, strain relief, and custom wire harness fabrication to match your application requirements
  • Engineering Support: Technical consultation from concept to production, ensuring optimal connector selection and integration for your specific equipment

5. Applications & Market Outlook

The global push-pull connector market is projected to reach $1.8 billion by 2027, with a CAGR of 5.8%. The 104F series waterproof connectors are widely used in medical devices, industrial automation, telecommunications, and test & measurement equipment where reliable, watertight connections are essential.

5.1 Medical & Healthcare

  • Patient Monitoring: Vital signs monitors, ECG, and telemetry devices
  • Diagnostic Imaging: MRI, CT scanners, and X-ray equipment
  • Surgical Equipment: Operating tables and electrosurgical units

5.2 Industrial Automation

  • Factory Automation: PLCs, sensors, and actuators
  • Robotics: Joint connectors, end-effectors, and control systems
  • Test & Measurement: Laboratory and field testing equipment

5.3 Telecommunications & Data

  • Broadcast: Audio/video connectors for studio production
  • Data Centers: Server rack interconnections
  • Communication Systems: Radio equipment and network infrastructure

Conclusion: Mastering the TGN.104F.319.CLAD62Z Assembly Process

Following this assembly guide ensures proper installation of the TGN.104F.319.CLAD62Z straight plug for reliable performance in your application. For additional support, watch the assembly video above or contact our technical team.

Spring Technology is a professional push-pull connector manufacturer integrating connector research, development, production, and sales. We specialize in providing high-quality F Series connectors and complete cable assembly solutions. Spring Technology also provides professional customization services for both push-pull connectors and cable assemblies, offering tailored solutions to meet your specific technical requirements.

For more information about our 104F series connectors or assembly support, contact us at [email protected] or [email protected], or visit https://www.spring-connectors.com.

Frequently Asked Questions (FAQ)

Q1: What tools do I need to assemble the TGN.104F.319.CLAD62Z plug?

You will need a wire stripper, soldering iron and solder, heat gun, multimeter for continuity testing, and the appropriate insertion tool for the contacts. All components including the bend relief, cable collet, and nut are included with the connector.

Q2: What cable diameter is compatible with the TGN.104F.319.CLAD62Z?

The TGN.104F.319.CLAD62Z straight plug accommodates cables with a diameter range of 1.5~9.7mm. The cable collet clamp system provides secure strain relief for cables within this range.

Q3: Can I purchase pre-assembled TGN.104F.319.CLAD62Z cables?

Yes, Spring Technology offers complete custom cable assembly services with the TGN.104F.319.CLAD62Z connector, including overmolding, strain relief, and custom wire harness fabrication to your exact specifications. Contact [email protected] for custom assembly orders.

Q4: Is the TGN.104F.319.CLAD62Z suitable for outdoor or waterproof applications?

Yes, the 104F series push-pull connectors feature IP68 watertight protection and 360° EMC shielding when properly assembled with the cable collet and bend relief components. Follow the assembly guide and video instructions closely to ensure the watertight seal is maintained.

Q5: What is the typical lead time for TGN.104F.319.CLAD62Z connectors?

Standard orders of TGN.104F.319.CLAD62Z straight plugs are typically shipped within 7-15 working days. For bulk orders or custom cable assembly requirements, please contact our sales team for specific delivery schedules.

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For more information, contact us at [email protected] or [email protected], or visit https://www.spring-connectors.com.

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