PAG.1P, PKG.1P, PKC.1P & PKA.1P Plastic Connectors: 4-Pin & 6-Pin for Indian Medical Device Manufacturer | Case Study

Spring Technology recently supplied push-pull connectors to a medical device manufacturer in India for heater and sensor probe interface applications. The order included PAG.1P.304.GLAC42G plugs, PKG.1P.304.GLLG and PKC.1P.304.GLLJ receptacles, and PKA.1P.306.GLLA — plastic circular connectors from the serie 1P featuring 4-pin and 6-pin configurations for medical equipment interfaces.

As a professional manufacturer of push-pull connectors, Spring Technology offers the serie 1P plastic circular connectors as a lightweight, cost-effective solution for medical devices, sensors, and industrial instrumentation. The 1P series combines push-pull self-latching technology with medical-grade plastics for reliable performance in healthcare environments.

1. PAG.1P, PKG.1P, PKC.1P & PKA.1P Specifications

The 1P series plastic circular connectors are engineered for medical device applications requiring lightweight, sterilizable, and reliable push-pull connections for heater and sensor interfaces.

1.1 Physical Specifications

  • Series: Serie 1P (Plastic Circular)
  • Models: PAG.1P.304.GLAC42G (plug), PKG.1P.304.GLLG & PKC.1P.304.GLLJ (receptacles), PKA.1P.306.GLLA (6-pin)
  • Pin Configurations: 4-pin (heater/sensor) and 6-pin (multi-signal) versions
  • Material: High-performance medical-grade plastic
  • Locking System: Push-pull self-latching

1.2 Technical Features

  • Lightweight Design: Plastic construction reduces weight vs. metal connectors
  • Self-Latching: Push-pull mechanism for quick, secure mating
  • Sterilizable: Compatible with medical sterilization processes
  • Signal Integrity: Low contact resistance for reliable sensor readings

1.3 Electrical Performance

  • Current Rating: 2-5A per contact (depending on pin count)
  • Voltage Rating: 250V AC/DC
  • Contact Resistance: <5mΩ for reliable signal transmission
  • Insulation Resistance: >1000MΩ at 500V DC

2. Application: Heater & Sensor Probe Interface in Medical Devices

Medical device manufacturers in India require reliable connectors for heater and sensor probe interfaces, where precise temperature control and signal accuracy are critical for patient safety.

2.1 Customer Requirements

  • Application: Heater and sensor probe interface in medical machines
  • Connector Type: Plastic circular with push-pull self-latching
  • Pin Configurations: 4-pin for heater/sensor, 6-pin for multi-signal
  • Quantity: Ready-to-ship batch for production line
  • Certification: Medical-grade materials suitable for healthcare environments

2.2 Solution Delivered

  • Products: PAG.1P.304.GLAC42G (plug), PKG.1P.304.GLLG & PKC.1P.304.GLLJ (receptacles), PKA.1P.306.GLLA (6-pin)
  • Pin Counts: 4-pin and 6-pin configurations
  • Key Features: Push-pull self-latching, medical-grade plastic
  • Quality Assurance: 100% tested for continuity and insulation resistance

2.3 Performance in Medical Devices

  • Reliable heater control with 4-pin configuration
  • Accurate sensor readings with low contact resistance
  • Lightweight plastic construction reduces device weight
  • Push-pull self-latching ensures secure connections during operation
  • Medical-grade materials withstand sterilization processes

3. Serie 1P Plastic Connector Family Overview

los serie 1P from Spring Technology represents our plastic circular connector line, designed for medical, industrial, and instrumentation applications where weight reduction and cost-effectiveness are priorities.

3.1 Series Characteristics

  • Material: High-performance medical-grade plastic (PSU, PEI options)
  • Locking System: Push-pull self-latching for one-hand operation
  • Pin Counts: 2, 3, 4, 5, 6, 7, 8, 10+ poles available
  • Sterilization: Compatible with autoclave, UV, and chemical sterilization

3.2 Configuration Options

  • PAG.1P: Straight plug configuration
  • PKG.1P: Panel mount receptacle (male pin)
  • PKC.1P: Panel mount receptacle (female socket)
  • PKA.1P: Right-angle PCB mount receptacle
  • Custom Options: Tailored solutions for specific medical applications

3.3 Termination Options

  • Solder Cup: Traditional solder termination for wire attachment
  • PCB Mount: Straight or right-angle PCB termination
  • Cable Assembly: Custom cable assemblies with overmolding

3.4 Customization Services

  • Push-Pull Connector Customization: Spring Technology offers comprehensive custom push-pull connector design services, including contact configuration, shell material, plating options, and specialized sealing solutions tailored to your exact specifications
  • Custom Cable Assemblies: Complete push-pull connector cable assembly solutions with overmolding, strain relief, and custom wire harness fabrication to match your medical device requirements
  • Engineering Support: Technical consultation from concept to production, ensuring optimal connector selection and integration for medical equipment and healthcare applications

4. Plastic Circular Connector Advantages for Medical Devices

Plastic circular connectors provide significant advantages over metal connectors in medical applications, particularly for portable devices and sensor interfaces.

4.1 Weight Reduction

  • Plastic connectors weigh 60-70% less than equivalent metal connectors
  • Ideal for portable medical devices and handheld instruments
  • Reduces overall device weight for improved ergonomics
  • Minimizes stress on cable connections in mobile equipment

4.2 Medical Compatibility

  • Medical-grade plastics compatible with sterilization processes
  • Autoclave, UV, and chemical sterilization resistant
  • MRI-compatible (non-ferrous materials)
  • ISO 10993 biocompatibility compliance

4.3 Cost-Effectiveness

  • Lower material costs compared to metal connectors
  • Reduced shipping costs due to lighter weight
  • High performance at competitive price point
  • Excellent value for high-volume medical device production

5. Indian Medical Device Market & Export

India’s medical device market is projected to reach $50 billion by 2025, with a CAGR of 15.8%. The country is emerging as a global manufacturing hub for medical equipment, with strong growth in diagnostic and therapeutic devices.

5.1 Indian Medical Device Industry

  • Market Size: $50 billion by 2025 (CAGR 15.8%)
  • Manufacturing Hub: Growing exports to USA, EU, and developing markets
  • Key Segments: Diagnostic imaging, patient monitoring, surgical instruments
  • Government Support: “Make in India” initiative boosting local production

5.2 International Shipping to India

  • Shipping Method: DHL/FedEx express (3-5 business days)
  • Packaging: Medical-grade packaging with anti-static protection
  • Documentation: Complete export documentation and certificates
  • Quality Assurance: Each connector tested and individually packaged

5.3 Production Capacity

  • Batch Ready: Connectors ready to ship for production line
  • Lead Time: Optimized production flow for medical device timelines
  • Scalability: Capable of larger production runs for medical device mass production

Conclusion: Reliable 1P Series Plastic Connectors for Indian Medical Device Market

The successful supply of PAG.1P, PKG.1P, PKC.1P, and PKA.1P connectors to an Indian medical device manufacturer demonstrates Spring Technology‘s capability to provide high-quality push-pull connectors for the healthcare industry. With lightweight plastic construction, 4-pin and 6-pin configurations, and push-pull self-latching technology, these serie 1P connectors deliver the performance that medical devices require. Spring Technology also provides professional customization services for both push-pull connectors and cable assemblies, offering tailored solutions to meet your specific medical device requirements. For medical device manufacturers worldwide seeking dependable connector solutions, Spring Technology offers proven products backed by technical expertise and responsive service.

For more information about our 1P series plastic connectors or to discuss your medical device requirements, contact us at [email protected] or visit https://www.spring-connectors.com/products.

Preguntas frecuentes (FAQ)

Q1: What makes the 1P series suitable for medical devices?

The 1P series plastic circular connectors are lightweight (60-70% lighter than metal), sterilizable with medical-grade plastics, and feature push-pull self-latching for secure one-hand operation — ideal for portable medical devices and sensor interfaces.

Q2: Can the 1P series connectors withstand medical sterilization?

Yes, the 1P series uses medical-grade plastics (PSU, PEI) that are compatible with autoclave, UV, and chemical sterilization processes, making them suitable for reusable medical devices and sensor probes.

Q3: What is the difference between PAG.1P, PKG.1P, PKC.1P, and PKA.1P?

PAG.1P is the straight plug (male), PKG.1P is the panel mount receptacle with male pins, PKC.1P is the panel mount receptacle with female sockets, and PKA.1P is the right-angle PCB mount receptacle — each designed for specific installation needs in medical devices.

Q4: Does Spring Technology provide custom cable assemblies for medical connectors?

Yes, Spring Technology provides complete custom cable assembly solutions for the 1P series, including overmolding, strain relief, and custom wire harness fabrication to match your medical device requirements.

Q5: What is the medical device market size in India?

India’s medical device market is projected to reach $50 billion by 2025, with a CAGR of 15.8%. The country is emerging as a global manufacturing hub for medical equipment under the “Make in India” initiative.

Extended Reading

Explore more technical resources about medical connector solutions:

Contact Spring Technology at [email protected] | https://www.spring-connectors.com/products

Conector de interfaz de sonda de calentador y sensor de 4 pines y 6 pines

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